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Mechanical System

Mechanical System

  • A gantry system is a Cartesian motion platform that moves vision cameras or tools in X, Y, and Z directions for accurate and repeatable inspection or handling. Vision systems are integrated on the gantry for scanning large areas, positioning tools, or multipoint inspection.
Typical Applications
  • Large part surface inspection
  • Precise scanning over PCBs or panels
  • 3D vision for depth measurement across the span
  • Multi-position assembly or measurement tasks
Types of Inspection

Single-Axis Gantry: Moves in one direction (X or Y)

Dual-Axis Gantry: Moves in X and Y directions

Three-Axis Gantry: Full XYZ movement for inspection or placement

Vision-Guided Gantry: Camera guides motion path using feedback

Solution Provided
  • Camera mounted on a gantry with controlled motion
  • High-accuracy scanning across the inspection field
  • Integration with vision software for sequencing
  • Feedback to PLC for positional corrections
  • Automation of inspection over large components
  • A conveyor system transports parts under fixed or moving cameras for continuous vision inspection. Vision sensors are synchronized with encoder or trigger sensors to capture images at specific positions or intervals.
Typical Applications
  • Inline visual inspection of parts
  • Barcode/label reading on moving items
  • Orientation and presence detection
  • Sorting and rejection systems
Types of Inspection

Fixed Camera over Conveyor: Camera placed above or beside the conveyor

Encoder-Based Triggering: Image capture based on distance moved

Free Flow Conveyor: Vision checks without physical stops

Stop-and-Shoot Conveyor: Conveyor stops briefly for image capture

Solution Provided
  • Synchronizing vision capture with conveyor movement
  • Real-time processing for high-speed inspection
  • PLC integration for reject or diverter mechanisms
  • Object tracking with time-based logic
  • Image-based part orientation and presence verification
  • Rotary indexing tables or mechanisms are used to move parts between different inspection or processing stations in a circular arrangement. Vision systems are mounted above or beside the rotary table to inspect parts at specific index positions.
Typical Applications
  • Cylindrical part inspection (360° view)
  • Multistep assembly inspection
  • Station-wise vision checks at fixed intervals
  • Component presence or orientation validation
Types of Inspection

Rotary Indexing Table: The table rotates to bring the part to different stations

Continuous Rotary Mechanism: Parts move in a circular path without indexing

Top View Rotary Inspection: Camera inspects from above at each index

Side View Rotary Inspection: Used for curved or sidewall features

Solution Provided
  • Triggering vision capture at each index position
  • High-speed inspection synchronized with rotation
  • Multicamera setup for 360° view
  • Compact design for multipoint inspection
  • Reduced part handling and high repeatability
  • Feeding mechanisms such as bowl feeders, linear feeders, or vibratory tracks are used to orient and supply components to a vision station or robot. Vision systems are used to verify orientation, presence, and identify part type before pickup.
Typical Applications
  • Correct orientation detection in the feeding line
  • Verification of part type in the vibratory feeder
  • Inline inspection before robotic pick
  • Rejecting upside-down or rotated parts
Types of Inspection

Bowl Feeder with Vision: Camera inspects parts along circular track

Linear Feeder Inspection: Parts are scanned along linear guides

Orientation Validation: Verifies part face-up, angle, or direction

Part Recognition: Identifies the type/variant using vision before pickup

Solution Provided
  • Vision integrated with the feeding line for inline checking
  • Camera mounting over linear or vibratory feeders
  • Triggering based on part arrival or position sensor
  • Feedback for robot pick orientation or rejection gate
  • Training system to handle multiple variants
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